High-Speed Extrusion Lines

For Medical Tubing Manufacturing

EXTRUDEX offers a broad spectrum of complete single-source solutions (turn-key solutions) for:

  • manufacturing of multi-lumen medical tubing
  • manufacturing PP and PE medical tubing in O.D. range 2 – 4 mm
  • manufacturing of flexible PVC medical tubing in O.D. range 2 – 12 mm
  • manufacturing of 3 to 6-layer medical tubing

Well-known manufacturers in the medical and laboratory equipment sectors worldwide rely on quality solutions from EXTRUDEX.

All EXTRUDEX extrusion lines carry CE marking certifying full compliance with corresponding EU standards.

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Coextrusion line for 3 to 6-layer tubing with an overall wall thickness of 0.275 mm
  • for catheter tubing manufacturing
  • provides co-extruded layers consisting of up to 6 different resins
  • resins: LDPE – PEBAX – TPU – EVA – CAPA – CAPA
  • overall wall thickness: 0.275 mm
Extrusion line for manufacturing of multi-lumen medical tubing
  • Resins: TPU, PUR, PA, PEBAX
  • O.D. range: 0.8 mm – 8 mm
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High speed extrusion line
  • for manufacturing of flexible PVC medical tubing
  • in O.D. range 2 – 12 mm
High-speed extrusion line
  • for manufacturing PP and PE medical tubing
  • O.D. range 2 – 4 mm
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Extrusionline designed for the production of medical tubings

in stainless steel execution for the extrusion of medical mono- and multi-lumen tubes made of thermoplastic materials like TPU, PA und PEBAX for cleanroom class 8 according to ISO 14644: 1999 (equivalent to class 100.000)

Consisting of

1x Drying-and conveying-system with platform
2x De-Dusting unit Pelletron
2x Single screw extruder EN 020-25D
1x Support-air module
2x Crosshead RW5Q with adapter for stripes
1x Vacuum calibration bath VB 300 with EVS
1x Set of disc-calibration
1x Set of block-calibration
1x Measuring – and drying chamber
1x Wallthickness and diameter measuring system Wallmaster 
1x Set of blow-off nozzles
1x Automatic inspection system Tymor 3100 with 6 cameras
1x Belt haul-off / cutter combination BC 034
1x Conveying- and blow-off unit AT 300
1x Chiller for cooling of the cooling water
1x Plant control Siemens S7-1500/19" or Sigmatec EC 400/19“

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Extrusionline designed for the production of medical hoses

This EXTRUDEX extrusionline is designed for the the production of urinial catheters made of TPU.
This line fullfills cleanroom class 8 specifications according to ISO 14644: 1999 (equivalent to class 100.000)

Consisting of

1x Material conveyor for a capacity of approx. 100 kg/h
     Drying system for 400 liter hooper incl. timer
     Extraction system for hopper draining
1x Single screw extruder EN 060 – 30 D, movable on rails
1x Heat-exchanger for EN 060
1x Adapter with heating
1x Tube die-head RW 020
1x Pre-cooling chamber incl. flange
1x Set disc-calibration
1x Vacuum calibration bath VB 300 with EVS
     with electronical positioning
     with electrical height adjustment
2x Water-cooling bath WB 600
1x Measuring – and drying chamber
1x Wallthickness and diameter measuring system Wallmaster
1x Blow-off-nozzles
1x Extrucut BC 034 with air cooling of knife
1x Transport and blow off device AT 300
1x Lenght measurement system – up to 472 mm
1x Cross conveyor belt
1x Chiller
1x Plant control Siemens S7-1500/19" or Sigmatec EC 400/19“

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Extrusionline designed for the extrusion of medical mono- and multi-lumen tubes

for cleanroom class 8 according
to ISO 14644: 1999 (equivalent to class 100.000)

Consisting of

2x Single screw extruder EN 020-25D
1x Support-air module
2x Crosshead RW5Q with adapter for stripes
1x Vacuum calibration bath VB 300 with EVS
1x Set of disc-calibration
1x Set of block-calibration
1x Measuring – and drying chamber
1x Wallthickness and diameter measuring system Wallmaster 
1x Set of blow-off nozzles
1x Belt haul-off / cutter combination BC 034
1x Conveying- and blow-off unit AT 300
1x Winder for medical tubing - ED - SW025
1x Plant control Siemens S7-1500/19" or Sigmatec EC 400/19“

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Fluoropolymer extrusion line for producing 1 – 3 lumen tubes

Material: FEP
Product dimensions: for mono and multi-lumen tubes: max. 4 mm O.D.

Consisting of

1x single screw extruder EN 020 -25 D - fluor
1x cross spray head RW05Q – Hastelloy
1x tool insert - Hastelloy
1x adapter - Hastelloy
1x 4-fold support air module
1x vacuum calibration bath VB 300 with EVS,
     including water temperature control and insulation of water tank
1x measuring and drying chamber
1x diameter measuring system Wallmaster ODAC 13 XY
1x cooling device approx. 20.8 KW, type Riedel
1x haul-off cutting unit BC 034
1x tilting table AT 300
1x double rewinder for plastic hoses, with dancer control
1x line control Siemens S7-1500/19" or Sigmatec EC 400/19"

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