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HELIBAR® single-screw extruders

HELIBAR® single-screw extruders

More efficient extrusion: Higher performance, less effort.

HELIBAR® single-screw extruders provide processors with a high-performance solution for the production of pipes, hoses, profiles, medical products, cables and multilayer applications. 

Compared to conventional smooth-barrel extruders, HELIBAR® single-screw extruders operate significantly more efficiently. 

They enable higher throughput, improved melt quality and lower processing temperatures while reducing wear and energy consumption.

 

Your benefits at a glance:

  • High process stability:
    A constant flow rate that is independent of back pressure, even at high mold pressures, ensures consistent quality and reduces scrap.

  • Energy-efficient and cost-effective:
    Reduced friction in the feed zone lowers energy consumption, cooling requirements and start-up loads.

  • Low-maintenance and durable:
    Reduced wear extends service life. High-quality materials and coatings enable the processing of demanding materials.

  • Simple and intuitive operation:
    - Touchscreen operation
    - Recipe management
    - automatic ramp functions
    - Trend displays
    - Alarm management
    - Remote maintenance via Ethernet
    - easy data acquisition and process monitoring

  • Versatile for a wide range of materials:
    - PE, PP, TPU, ABS, PET, PVC
    - Regranulates, flakes
    - Glass-fiber-reinforced materials
    - filled materials
    - Multilayer and specialty materials

  • Retrofit instead of new investment:
    Existing systems can be easily modernized with HELIBAR® process units.

  • Service and Support:
    - Commissioning
    - Training
    - Maintenance support
    - fast spare parts delivery
    - technical consulting


The principle:

What makes HELIBAR® technology unique is the combination of grooved feed zones, special plasticizing cylinders with axial or helical grooves and barrier screws with shearing and mixing elements.

 

02/2026 – HELIBAR® single-screw extruders

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